Big Baller

Big-Baller

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Andrew Hunt and his crew from Blue Ridge Community Church in Forest, VA brings us this great alternative to the pit ball concept.

They bought a bunch of half-ball styrofoam balls online. This kept them from having to cut each one in half. (You can easily get them at your local craft store or save money online.)

Andrew had already drawn them up in Sketchup so they knew the spacing before starting. They marked off the spacing on some 4×16 panels and used a chalk line using Irwin Dust-Off chalk to make the grid. They applied Liquid Nails to the back of each piece of styrofoam and centered each piece at the cross hairs of chalk. Once they were all applied, they used our eyes to make small alignment tweaks. Then they dusted off the chalk. They let them sit overnight and hung them the following day.

The 4x16s are recognizable as they’ve used them for several other designs in the past. They like to recycle as much as they can. They painted them black and used them as a structure for the styrofoam.

Cool idea: Imagine projection on these using smaller balls. Cool LED wall alternative.

50 Responses to “Big Baller”

  1. Bridgett July 20, 2012 at 8:07 am #

    4×6 panels of what?

  2. Jon July 20, 2012 at 9:02 am #

    So what size were the balls?

    • tim July 20, 2012 at 10:05 am #

      i think they are just white ping pong balls.

  3. Jared July 20, 2012 at 9:42 am #

    I like this, simple and clean. Good job!

  4. Orlando July 20, 2012 at 11:15 am #

    Like.!!!

  5. David July 20, 2012 at 7:14 pm #

    What kind of lights are used here?

  6. Dan July 21, 2012 at 5:39 am #

    I like the look; would like to hear more about how it’s lit. The pattern looks like it’s one light, but the spill and some photos look like it’s 3 lights per panel.

  7. Andrew July 22, 2012 at 9:16 am #

    Are those LED Pars lighting up the panels? Great set idea!!!!

  8. Andrew Hunt July 23, 2012 at 4:27 pm #

    To provide a little more detail:

    • The panels are foam insulation board available at Lowes/HD etc. They come in 4×8 sheets and they are glued together in the middle. We also applied 1/2″ drywall trim to the edges to create a nice clean edge to the panels.

    • The diameter of each half ball was 1.5″, they are half styrofoam balls.

    • 1 ETC Selador Paletta per panel, toplit. The movers are High End Studio Beams.

    Hope that helps!
    Andrew

    • Andrew Hunt August 2, 2012 at 9:12 pm #

      Correction, 3″ half balls.

    • Spencer Neal September 6, 2012 at 11:09 am #

      Which size were your Palettas? I was researching them and found they come in 11″, 22″, 42″ & 63″?

  9. Mike Fowler July 26, 2012 at 8:18 am #

    Awesome design! I would like to do something similar for my youth group building. What kind of light fixtures are being used?

    • Andrew Hunt July 26, 2012 at 8:35 am #

      Hi Mike,

      ETC Selador Paletta per panel, toplit. The movers are High End Studio Beams.

      Drew

      • daniela April 10, 2013 at 4:39 pm #

        can yo u post a picture of what it looks like when not lit

  10. Austin Whelan July 29, 2012 at 3:12 pm #

    Hello. Incredible. Site you bought the styrofoam balls??? PLEASE & THANK YOU!

    • Ryan August 1, 2012 at 10:35 am #

      Looks Great! I would also like to know the web site you used to purchase the half balls. Not having much luck finding them.

      Thanks,
      Ryan

  11. Kevin August 2, 2012 at 8:36 pm #

    I’m a beginner stage designer for our church plant. we currently have a large theater stage at a college. We have an upcoming event and like this design. If we build the same height, what type LEDs would you recommend using? Par cans, bars, or panels? we can buy them for the event and reuse them often We have DMX light board already and a few par 38 LED’s. ANY HELP IS APPRECIATED.

    • Andrew Hunt August 2, 2012 at 9:10 pm #

      In my opinion you could use almost any professional or semi-professional LED fixture to light it. A few things I would be concerned with are:

      1. Brightness of the fixture – the brighter the better
      2. How narrow the beam is (you should be able to calculate this for most fixtures)
      3. Amount of light hitting the design from other sources…i.e. downstage frontlight washing out the balls, competing with your LEDs.

  12. Andrew Hunt August 2, 2012 at 9:05 pm #

    Sorry it took me so long!

    http://www.plasteelcorp.com is where I purchased them.

    I believe these were the actual product:
    http://www.plasteelcorp.com/foamshapes/smoothfoam_styrofoam/10065.html

    There are 256 balls per panel, 1536 total.

    • Paco G October 29, 2012 at 10:41 pm #

      Hello Andrew,
      I am al little confused, styrofoam balls or smoothfoam balls?
      you said you used styrofoam but the link you shared is for smoothfoam,

      • Andrew Hunt October 30, 2012 at 8:00 am #

        Yes, that’s correct. It is smoothfoam.

        • Paco G October 31, 2012 at 1:15 am #

          Thanks, for your fast response…

    • Julie February 7, 2013 at 12:16 pm #

      That is per 4 x8 panel or 4 x 16 panel?

  13. Jeff August 15, 2012 at 9:38 am #

    Can someone email me a set of the plans (if available)?

    jeffcox800@yahoo.com

    Thanks!

  14. Jordan September 14, 2012 at 1:55 pm #

    Did you paint the panels black? If so what kind of paint did you use? Do you remember what kind of cement you used to put the two panels together?

    • Andrew Hunt September 14, 2012 at 2:12 pm #

      Hi Jordan,

      Gorilla Glue for the panels, Liquid Nails for the styrofoam. Yes, we painted them black. Any flat black paint will work for ya.

  15. Jordan Moore October 16, 2012 at 5:03 pm #

    where did you guys get the panels from?

    • Ryan Gordon October 17, 2012 at 7:51 am #

      We bought ours from Lowes!

    • Andrew Hunt October 17, 2012 at 9:10 am #

      yup, Lowes, HD, any big box hardware store should have them.

      This is what you’re looking for:
      http://low.es/TbLEMa

      or something similar

  16. Church Motion Graphics October 24, 2012 at 7:13 am #

    Love the clean lines of this design. It adds a level of sophistication to the environment without being distracting. Great job Blue Ridge Community Church!

    • Andrew Hunt October 24, 2012 at 8:17 am #

      Thank you! :)

  17. Paco G November 11, 2012 at 1:08 am #

    Hello Andrew !!!
    We just took this great desing idea and we will use it to remodel our church in Nuevo Laredo, Mexico
    Actually, we started today !!!
    Thanks for your help, God bless you !!

    • andrew January 22, 2013 at 11:26 am #

      Awesome Paco! I hope it has turned out well for you guys. :)

  18. Martin Underhaug January 23, 2013 at 2:45 am #

    Hei Andrew! Your stage looks awesome!

    The Sketchupfile u added here, it dont have the elements/walls, or, I dont get them when I download the file. Can you send me a sketchup file of the stage?

    Thanks mate, God bless!

  19. Mike February 25, 2013 at 4:44 pm #

    Hey Andrew,
    I wanted to know what the distance you had between each ball, but especially the distance around the edges so we can keep the same distance from one board to the other.

    Thanks,
    Mike

    • Ryan Gordon February 26, 2013 at 8:29 am #

      Hey Mike! Andrew sent us the google sketchup drawing so we could perfectly line up the balls. Our panels had to be to 4′ x 12′ so we modified the plans slightly, but it was the easiest way to make sure everything looked great.

      • Mike February 26, 2013 at 8:42 am #

        I downloaded the sketchup file, but when I opened it none of the walls or balls where there.

        • Ryan Gordon February 26, 2013 at 8:51 am #

          Here’s a dropbox link to the one i modified for our panels. Use measuring tape from end to end, marking it on all 4 sides. Then just use a dark colored chalkline and go down both ways so you have your “crosshairs” for where each ball goes.

          I say “dark” because we used pink chalkline and couldn’t get it all off after we were done. You can’t really see the lines, unless you’re close to the panels, but still, learn from our mistake :)

          https://www.dropbox.com/s/99s0yutbnypcfcl/Big%20Baller.jpg

          • Breanna Black April 16, 2013 at 8:38 am #

            This dropbox seems to be empty! Is it possible for you to email me the plans?
            bre.stevenson@hotmail.com
            Thanks so much!

  20. Ryan Gordon February 26, 2013 at 8:56 am #

    Andrew – Sorry I never followed up with a pic of how it turned out.

    Here’s a link to a video of how the panels look in our sanctuary. They turned out AWESOME, so thank you! And yes, we did do FF5′s “Wobble” as a part of our worship service, but only because I try to keep things fresh and the congregation on their toes :)

    https://www.youtube.com/watch?v=L5NqxJbRRLk

  21. Josh Wyatt March 8, 2013 at 5:39 pm #

    You could use black Choroplast which runs about $11 per 4×8 sheet and come out cheaper than the Lowes panels and then painting.

    • Breanna Black March 14, 2013 at 2:49 pm #

      Where can you buy this?

      • Josh Wyatt April 10, 2013 at 4:52 pm #

        I usually get them from a local wholesale sign company where I live in SC. You should be able to find somewhere online.

        Just as a reference I usually pay around $12 per sheet of black if I get 10 – 20. Of course price drops with larger orders.

  22. Jen Young March 11, 2013 at 6:58 pm #

    This is brilliant! Thanks everyone for the supply details, too. I’ll be building some panels shortly for our stage! :)

  23. go here April 17, 2013 at 6:52 pm #

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  24. Aaron Phetteplace April 24, 2013 at 12:34 pm #

    Hey Andrew, I know its been awhile cense you posted this stage design, but I was wondering if you could let me know how much space you put in between each of the balls? Thanks so much.

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